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Exam 8: Process Design and Facility Layout

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Question 31

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Which one of the following is not common to product layouts?

A) A high rate of output
B) Specialization of labour
C) Low unit costs
D) Ability to adjust to changes in the product mix demand
E) High equipment costs

F) B) and E)
G) A) and B)

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Question 32

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What is the percentage idle time for an assembly line that has 5 workstations,total idle time of 60 seconds and a cycle time of 30 seconds?

A) 10%
B) 33%
C) 40%
D) 50%
E) 60%

F) A) and E)
G) A) and B)

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Question 33

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This function determines the structure of a process-that is,the sequence of operations (the workflow) ,resources,and controls needed for a particular process.

In which type of processing system would sugar refining be done?

A company needs to locate three departments (X,Y,and Z) in the three areas (I,II,and III) of a new facility.They want to minimize interdepartmental transportation costs,which are expected to be $.50 per load per metre moved.An analyst has prepared the following distances and flow matrices: How many least costly process layouts are there?

Using the method developed by Richard Muther,which closeness rating reflects the undesirability of having two departments located near each other?

Which one of the following is a type of product layout?

Service process design differs from manufacturing in that it outlines the flow of the customer or something belonging to the customer.

The incremental approach to process design does not involve which of the following?

The maker of the world-famous Widget needs to design a product layout for a new product,the amazing "Thatsit".The company plans to use this new production line eight hours a day in order to meet projected demand of 1,440 units per day.The following table describes the tasks involved in the production of a "Thatsit". For output to equal projected demand,what will be the last task performed at the second workstation of the production line which uses the minimum number of workstations?

Methods used to analyze data for conversion to group technology include all of the following EXCEPT:

Which term is most closely associated with group technology?

A company is designing a product layout for a new product.It plans to use this production line eight hours a day in order to meet projected demand of 480 units per day.The tasks necessary to produce this product: If the company desires that output rate equal demand,what is the last task performed in the first workstation in the balance which uses the minimum number of workstations?

Some of the benefits of cellular layouts are less material handling and reduced setup time.

When higher quantities of more standardized goods or services are needed and each unit follows the same production sequence a ______ process is used.

Production process design is not part of the product design methodology.

Cycle time is the maximum time allowed at each workstation to complete its assigned tasks on each unit of production before it moves on.

Repetitive production processes produce a high volume of standardized products or services.

A consultant needs to locate four departments-waiting room (W) ,checkup room (c) ,laboratory (L) ,and exercise room (E) -in four areas (I,II,III,IV) of a new facility.He wants to minimize interdepartmental transportation costs associated with the nurses escorting patients,which he expects to be $.10 per patient per metre.He has prepared the following distance and flow matrices: What is the total flow (patients per week) between department W and department L?

A company needs to rebalance a product layout for producing a redesigned product.They plan to use the assembly line 6 hours in order to meet projected demand of 2,160 license plates each day.The following table describes the tasks involved in the production of this product: For output to equal projected demand,what should be the actual cycle time for this assembly line?